Auto Through-Feed Stress Industrial Shot Blaster To Enhance The Fatigue Strength
Auto Through-Feed Stress Industrial Shot Blaster To Enhance The Fatigue Strength In Client's Factory:Product Technology Data:
Auto Through-Feed Stress Industrial Shot Blaster To Enhance The Fatigue Strength Technology Data:
|Coil Spring Shot Peening Machine Shot Blasting Machine|
|Shot Blasting Room||1. Size: 3000mm*1000mm*972mm(L*W*H)|
|2. 10mm full Manganese Steel body|
|3. M13 wearproof Manganese Steel : 10mm thickness |
|4. Pit Size:3000mm*1000mm*972mm|
|Steel Shot Recycle System||1. Type: Spiral Pusher + Elevator recycle way|
|2.Spiral pusher : 3 pcs , Elevator : 1 pc|
|Shot Separate System||1 set air separator system|
|Dust Collector||1. Dust blast capacity : 5780m3/h|
|2. Dust emission : ≤30mg/m3|
|3. Total power : 18.5Kw |
|Turbine||1.Quantity : 2 pcs|
|2.Model: P37, motor is direct connection type|
|3.Blade quantity: 8 pcs|
|4.Max. shot flow: 200kg/min|
|5.Max. steel shot speed: 90m/s|
|Flow control valve||2sets , controlled by cylinder, flow is adjustable |
|Touch screen : 7 inches color touch screen|
|Indicator light: 3 color alarm light|
|First Steel Shot Quantity||5tons|
|Environmental Index||Dust emission≤50mg/m3 (with secondary filter device)|
Auto Through-Feed Stress Industrial Shot Blaster To Enhance The Fatigue Strength Description:
1.This Shot Blasting machine consist of special type of Roller Conveyor System in which the Springs are rotated while they are longitudinally transported into Blast chamber.
2.The springs are loaded on Roller Conveyor of machine. These springs are transferred while rotating into Blast Chamber. In Blast Chamber, two Blast turbine Station are strategically positioned and throwing the steel shot on spring.
3.The speed and angle of shots, quantum of shots and size of shots are well controlled as per requirement.
4.The shot blasted spring come out from outlet portion of machine from where it is pushed out automatically by a Pusher which is installing on the chain-driving sprocket driven by motor.
5.The speed of conveyor can be varied as per requirement. The inlet and outlet vestibules has spring steel type of rubber curtain which prevent escape of shots.
6.The machine is equipped with shot recovery cleaning & classification system. Machine can be further equipped with shot quantity controller like automatic flow control system etc.
7.The entire operation of machine is PLC controlled. The PLC unit is located on control panel and programmed as per requirement.
Auto Through-Feed Stress Industrial Shot Blaster To Enhance The Fatigue Strength Function:
1. Shot blasting of coil springs increase durability of coil springs under dynamic load.
2. Adjustable shot blasting parameters set from operator's panel (frequency inverter on throwing wheels, roller's drive, pushing system).
3. Data exchange with central computer of production line.Auto Through-Feed Stress Industrial Shot Blaster To Enhance The Fatigue Strength Features:
1. Shot blasting chamber body is made of 10mm manganese steel precision welding; the body with double wear-resistant manganese steel shield fastened by high wear-resistant nuts; Easy to repair and maintenance, greatly improving the maintenance.
2. Machine body ensure 20 years use life.
3. Adopting Mayflay precision casting high performance shot blaster which is equipped with semi-automatic flow control valve to adjust the shot flow.
4. The recovery steel shot adopts spiral pusher + elevator+ air separator, the bottom is equipped with photo electricity induction system to monitor and alarm the pellet recovery system which is stable and reliable.
5. Dust collecting system uses dry dust collector,fire safety, without any spare parts, use cost low, dust emissions is less than 50mg/m3.
6. Electrical system adopts Siemens system, and human-machine interface usies 10 inches color touch control panel, 3D animation guidance prompt, powerful function.
All necessary labels on the machine are posted at distinct positions, such as safety tips, maintenance tips, operation standard, equipment status, customer service engineer card and service record sheet, etc.
Shot Blasting Shot Peening Machine Application:
Auto Through-Feed Stress Industrial Shot Blaster To Enhance The Fatigue Strength Application:
Shot Blasting Machine for auto spring is used for shot blasting various types of springs. Shot blasting increases durability of workpieces, which are exposed to high alternative bending or torsion tensions.
How To Work For The Shot Blasting Shot Peening Machine ?
Auto Through-Feed Stress Industrial Shot Blaster To Enhance The Fatigue Strength Working way:
The flow of workpieces through the shot blasting machine is enabled by purposed transporters. Turbines has throwing the shot steel with frequency converters to set the outlet speed of abrasive. This indirectly provides adequate shot blasting intensity of workpieces surface.
How To Operate The Shot Blasting Shot Peening Machine ?
Auto Through-Feed Stress Industrial Shot Blaster To Enhance The Fatigue Strength Operation:
1. All motors of the machine are driven by direct transmission, and the safety and maintenance performance are greatly improved. The Operator will gently lift the workpiece into the conveyor roller, and the workpiece is sent into the shot blasting room.
2. Before reaching the entrance of the blasting room, there is a grating detection device. When the workpiece goes into the shot blasting room, the photoelectric switch sends the signal, and through the time delay, the blasting operation can be started through PLC control.
3. When shot blasting operating, steel pellet from this process fall down to the bottom of the shot blasting chamber being transported to the bottom of the elevator by the screw conveyor, and then to the top of the classifier by the elevator belt assembly respectively. The classifier is powered by the dust catcher. The purpose is to separate broken steel grits and dust from the shot blasting processing. Through the sorting device, qualified steel grits will come directly into the storage bin above the blasting machine, and ready to be used again. Shattered Steel pellets will be separated again and dropped into the waste cylinder through the sand pipe. Dust is directly sucked away by the dust removal system and adsorbed in the filter cartridge dust collector, and vibrated through the dust pulse valve system,; finally falls into the dust recovery box that needs to be cleaned up regularly.
The Spring Shot Blasting Shot Peening Machine Important Parts:
Auto Through-Feed Stress Industrial Shot Blaster To Enhance The Fatigue Strength Details:
Mayflay Other Series Shot Blasting Machine:
About Mayflay Company:
Mayflay Machinery (Huizhou) Co.,Ltd is a research and development ,design, production,market, installation,service and trade in one diversified enterprise.
We own CNC bending machine, CNC cutting machine, sawing machine,drilling machine, lathe,milling machine,shot peening /shot blasting test equipment,shot blasting /shot peening laboratory ,advanced processing equipment and measuring instruments.
1.Shot blasting machine/Shot blasting equipment:
(1).Spinner hanger shot blasting machine/hook shot blasting machine
(2).Roller conveyor shot blasting machine
(3).Tumble blasting machine
(4).Wire mesh belst shot blasting machine
(5).Catenary suspension pass through shot blasting machine
(6).Strengthen shot blasting machine
2.Shot peening machine
3.Sand blasting machine
4.Sand blasting room and parts etc.
1.Surface cleaning area : casting, forging, heat treatment ,before industrial machinery equipment coating surface cleaning .
2. Surface intensify/strengthen area : Shipping,space flight and aviation,rail transport,bridge industry, spring industry , thermal power generation,wind power generation,Oil Drilling,automobile industry surface intensify processing.
3.Industrial dedusting area etc.
Q: Are you trading company or manufacturer ?
A: We are factory.
Q: How long is your delivery time?
Manual sandblasting machine 5-15 workdays.
Shot blasting machine is 15-90 workdays.
Shot peening machine is 60-120 workdays.
it is according to quantity and machine model.
Q: Do you test sample for free ?
A:If for the shot blasting cleaning test, Yes, we test the sample for free.But you will offer the freight.
But for the shot peening strength test, you will offer the test free.
Q: What is your terms of payment ?
A: Payment<=10000USD, 100% in advance. Payment>=10000USD, 40% T/T in advance ,balance
Q: What is the shot blasting machine ?
A: Shot blasting is a method used to clean, strengthen (peen) or polish metal. Shot blasting is used
in almost every industry that uses metal, including aerospace, automotive, construction,foundry,
ship building rail, and many others. There are two technologies used: wheel blasting or air blasting.
Q: What is your after-sales service?
A: * Engineer go to customer's factory install.
* Training how to install the machine.
* Training how to use the machine.
* Engineers available to service machinery overseas.
Q:What is your Pre-sales service ?
A: * Inquiry and consulting support.
* Sample testing support.
* Technology solution and quotation
* We visit customer's factory and negotiations
* Customer visit our Factory and check our production.
Q:How long time of your after-sale feedback ?
A: With 0-24 hours.
Q: What's your machine processing flow ?
A: Raw material to wire cutting to CNC processing to welding to painting to assemble to try running
to packing to shipment etc.
If you want to know more details of Auto Through-Feed Stress Industrial Shot Blaster To Enhance The Fatigue StrengthPlease don't hesitate to ask Mayfaly .Welcome to ask us!